System Optimization (Buffers, Layouts, etc.)

Optimizing buffer sizes, factory layouts, and material flow is essential to maintaining efficiency. Identifying process improvements reduces waste and enhances throughput.

Challenges

• Buffer inefficiencies: How can WIP (Work-in-Progress) be optimized to maintain flow?
• Suboptimal layouts: How does layout design impact material flow and cycle times?
• Cycle time variations: How do imbalanced stations affect production efficiency?

How Simulation Helps

• Analyzes system layouts to optimize process flow and material movement.
• Determines ideal buffer sizes to balance inventory costs and system efficiency.
• Evaluates alternative workstation setups to minimize idle time.

Expected Results

• Reduced WIP and optimized material handling.
• Increased throughput and smoother process flow.
• Lower operational costs through improved system design.

NOTE: Better support for layout and internal logistics is to be launched during 2025.